Sounds like it is coming on well OU812.
I thought I had posted a sort of how to remaster help somewhere, but maybe not.
1. To reduce the size of the iso, you might want to remove all the files in /usr/share/doc or only keep ones that you know users will find useful.
2. In /usr/share/info only keep the dir file.
3. In /var folder remove the following
/var/lib/dpkg the .old files
/var/lib/apt/lists/ all the files, but not the partial folder
4. You may want to limit the locales to a few languages. Install localepurge, reconfigure locales to the ones you want users to use and then localepurge will remove unwanted language files (this can save quite a lot of MBs, but localepurge is pretty aggresssive)
5. Use deborphan to remove unused files. See knoppix for help:
http://www.knoppix.net/wiki/Knoppix_Remastering_HowtoCan't wait to try out your remaster
Philosophers have interpreted the world in many ways; the point is to change it.